Of the several variations of miter saws on the market, a dual
compound sliding miter saw will give the optimal cutting
options - crosscuts, miter, bevel and compound miter cuts - while
the sliding arm enables you to cut stock up to around 12 wide.
If you're already familiar with miter saws, you know that there are
three additional items that you need to consider when buying a saw -
stand, dust collector, and blades. While you can use a miter saw
right on the floor, it's best to mount it securely on some kind of
shop-made work table or a commercially available miter saw stand. A
stable support stand not only makes for safer cutting, and places a
lot less stress on your back, it's indispensible for making
repeatedly precise cuts. The work table and sliding fences on a
miter saw are typically quite small and suitable only when
processing short stock. For anything longer than about 6' you really
need to have some additional support for holding the stock securely
in place. When a miter saw is going to be used exclusively in a
workshop, I suggest making a custom miter saw workstation. There are
numerous plans available on the Internet, such as this versatile stand from Fine Woodworking. Where the
saw is going to be used primarily on job sites, I recommend you
purchase a commercial stand. Expect to pay in excess of $200 for a
top quality stand like the
DeWALT DW723.
Miter saws kick up a lot of dust, and the little dust bags that come
with most machines are notoriously ineffective. You'll want to
connect your miter saw to a shop vac or a central dust collector.
Because of the exposed back of the miter saw, and the typically
small dust port (generally around 1-1/2") expect to collect no more
than 75% of the dust. If you have a dust collection system, then
consider installing a dust hood, which is much more effective at
channeling dust away from the source. Again, search the internet
for plans to build your own, or purchase an aftermarket hood, such
as The Big Gulp.
With few expectations, the blades that come with most miter saws are
general purpose blades meant for rough work. They're fine for
cutting framing, sheathing, and the like, but for clean, chip free
cuts you'll want to invest in a quality miter saw blade like the
Forrest Chopmaster.
As is the case with most power tools there are two primary grades of
miter saws - those designed principally for the consumer market
(home owners, DIYers, hobbyist woodworkers and the like), and those
geared to the professional/tradesperson segment.
The DeWALT Double Bevel Sliding Miter Saw (DW717)
is a professional grade saw, that will be of greatest interest to contractors
and carpenters, but should also appeal to professional
woodworkers and avid DIYers who prefer to buy top-of-the-line tools.
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The saw is easy to carry
with the side hand indentations |
The DW717 is a compact 10" slider with a relatively small 14" by 22" footprint. Even though it weighs 51 pounds, and doesn't vibrate hardly at all in use, it's a good idea to bolt it to whatever stand you place it on. I use my miter saw both on job sites and in the shop; I've found it most convenient to mount the saw on an aftermarket stand that can be easily folded for transportation, yet doesn't take up a lot of floor space. If placing it in a work shop you'll need to allow for about 30" of space from the front of the saw to the wall, in order to accommodate the sliding arm. While there is a lifting handle on top of the saw, it's much easier to use the hand indentations on each side of the saw for transportation; I find this safer and easier on my back. As on most miter saws, a lock down pin holds the head in the down position for transportation.
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Head locked in the down position
for transportation |
The saw is powered by a 15 Amp, 0 - 4,000 RPM universal motor, and the 10" blade is belt driven. The belt drive system likely contributes to the smooth operation and, for a miter saw, relatively low (no load) noise level of 93 db. All bearings are permanently lubricated and sealed, the belt is designed to last the life of the saw. The saw head travels smoothly on two large 1" diameter stainless steel guide rails that require nothing more than an occasional dusting. Length of movement over the rails is 8-1/4", and the head can be locked at any position along the rails.
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Rotating work table (in center)
with two side wings |
The work table is 22" wide - the rotating portion of the table is 10-1/2" wide and the two side wings about 5-3/4" wide. The distance from the fences to the miter lock handle (along the yellow plastic kerf plate) is 14". The two sliding fences are 4-1/4" high The machined aluminum fences are 4-1/4" high by 10-3/4" wide, and when fully opened, they provide a 37-1/2" wide support surface. The upped portion of the fences are horizontally adjustable, smoothly sliding left and right to allow room for the saw to make steep bevel cuts. Holes in the fences allow you to add taller back supports. You can safely cut stock up to about 6' long on the table; for longer stock I highly recommend that, at a minimum, you use additional side supports. Extension rails (DW7080) are available from DeWALT that add about 20" of extra support on either side of the work table.
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The
kerf plate can be easily replaced with a shop-made zero clearance
insert plate or replaced with a stock plate if damaged. When cutting
furniture parts on the miter saw I often place a sacrificial 1/4"
piece of MDF under the stock, which eliminates chipping altogether
(I also switch to an 90 tooth finish blade).
The miter lock handle has a cam-style lever that engages firmly, and
the table top rotates smoothly left and right (0 to 60 on the
left, 0° to 52° on the right). There are five detents on either
side: 0°, 15°, 22.5°, 31.6°, 45°, plus a 60° detent on the left. The
detents engage firmly without any wiggle room. There are two
convenient miter latch override switches on either side of the
handle; these enable you to disengage the miter stops so you can
freely rotate the table. The adjustable stainless steel miter scale
plate is etched
and the settings are very easy to read. The pointer is independently
adjustable as well.
Miter lock handle with lock
override switch on the left side |
Stainless steel miter scale plate
is easy to read and adjust |
With the miter angle set at 0 you can crosscut stock as large as 2" x 14", 3" x 12-1/2" or 3-1/2" x 11-7/8", and at 45° you can cut stock up to 2" x 12". Moldings up to 6" wide can be cut in a vertical position using the optional crown stop fence (DW7084). There is a slide stop pin on the right side of the saw just below the motor housing that positions the head so the largest possible vertical moldings can be cut; when engaged, the rail lock knob has to be engaged so that the head doesn't travel on the rails.
What makes the DW717 even more unique is that you can crosscut up to 15.4" by placing a shop built 2" extension platform onto the work table. This does require you to remove the two back fences from the saw, but gives an incredible width of cut for a 10" miter saw. The steps for doing this are clearly outlined in the instruction manual that comes with the saw.
Bevel scale is somewhat hard to read |
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The saw head bevels from 0° to 48° left and right. The printed stainless steel
bevel scale is, as on most miter saws, somewhat difficult to read.
Thankfully, there are both right and left bevel stops at 0°, 22.5°,
33.9°, and 45°. You can quickly and easily fine tune the 45° bevel by
means of adjustment screws on either side of the bevel scale. The
bevel lock handle is on the rear of the saw, and locks the head at a
user defined angle or preset bevel stop angle. There are two bevel
latch levers (one on each side of the back column) that can be
raised vertically to override the stop angles. Also on the back of
the saw is the rail lock knob that enables you to lock the head at any
predetermined distance along the rails. All the adjustment knobs and
levers on the DW717 are reasonably sized, making them easy to grasp
and manipulate.
An over-the-top hold-down clamp is included,
and works on both sides of the saw head. However, I didn't
particularly like this clamp; it takes way too long to adjust.
Fortunately, in a lot of situations you can use an Irwin style quick
grip clamp.
The grooving stop is a great feature for cutting grooves with the
miter saw. Essentially it's a bolt that you adjust to limit the
depth that the saw head can descend. You simply move a stop lever
forward, and then adjust the grooving stop for the depth of cut you
require. It requires a bit of trial and error, but once set, you can
make very quick work of cutting clean, chip free groove. When
finished grooving, simply flip the grooving lever backwards, so that
the saw head can descend to its normal depth.
Bevel latch
(A) and bevel lock (B) |
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As mentioned earlier, dust collection, on just about every miter saw,
isn't very good. On the DW717 a funnel directs dust up through
a dust spout into the dust bag. While it does collect some of the
dust, you really need to connect the saw to a shop vacuum or to your
dust collector. Unfortunately DeWALT has chosen a small, 1-1/2" o.d.
dust port. A more widely used 2-1/2" dust port would have been more appropriate,
and would also make it easier to connect the saw to a conventional 4"
hose dust collection system (via a 4" to 2-1/2" adapter).
The value of laser alignment guides is debatable, and the DW717
makes the choice a personal one - the saw comes without a laser unit,
but an optional one is available (DW7187). There is also an optional
work light (DWS7085) that will be of interest if you intend to place
the saw in a location with less than ideal lighting.
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The DW717 is equipped with an ATB 40 tooth general purpose
blade. The teeth are not overly large (3/32" x 3/16"),
but you should be able to get it re-sharpened four or five times).
For construction work, this blade is quite serviceable, giving good
quality cuts. Finish carpenters, cabinet makers and furniture makers
will likely want to install a higher quality blade and retain the DeWALT blade
for general rough cutting. Blade changing takes all of about 3
minutes - once you get the knack of it. You need to back off a guard bracket screw until you can move the blade guard
down to expose the arbor. Don't completely remove the screw, as
re-inserting it is a hassle.
Like any power tool with a sharp blade spinning at high RPMs, miter
saws can be dangerous. The two piece cast aluminum/Lexan plastic
blade guard on the DW717 is very durable, and completely covers the
blade. As you move the saw head down, the guard gradually retracts,
exposing the blade. A small wheel on the end of the guard rolls over
the stock, and keeps the guard from catching on the stock.
The guard bracket screw
(shown with guard lifted up) |
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In use the DW717 is a stellar performer. I tested it on a wide range of material, from 2" x 8" spruce to 3" by 6" ash, as well as 3/4" plywood and melamine, baseboard and crown molding. I made a range of crosscuts, bevel cuts, and compound cuts. Straight out of the box the saw was ready to go; the blade was aligned square to the table, and the miter and bevel scale stops were right on the mark.
Making adjustments is no big deal, and well documented in the accompanying instruction manual. The head travels smoothly along the guide rails and the electric brake stops the blade fairly quickly. More importantly, setting the miter or bevel angle is quick, easy and accurate. Nothing on the saw feels flimsy - the fit and finish are super, and the levers and knobs are easy to reach and manipulate. I particularly liked the cam-style miter locking handle design and the bevel latch lever for quickly overriding the bevel stops. And the grooving feature is a great bonus.
Cut 3/4" stock on end up to 6-1/2" high |
Cut 3/4" stock on its side up to 12-1/2" wide |
The DeWALT DW717 will be of particular interest to trades people: carpenters, framers, home builders, stair builders, cabinet makers, renovators and the like, offering a lot of features and cut capacity that you would expect to find on larger 12" models. An excellent performer that will give you years of reliable service.
Reviewed October 2010
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| Manufacturer: | DeWALT |
| Available From: | Tool and equipment suppliers nation wide |
| Retail Price: | $629.00 |
| Model #: | DW717 |
| Made In: | Mexico |
| Best For: | Contractors, carpenters, professional and hobbyist woodworkers, avid DIYers looking for a top of the line miter saw |
| Key Features: | |
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