There are numerous ways to cut rabbets, most involving table saw
or router. If you need to cut a lot of rabbets it makes sense to use
power tools. Often enough you'll need to fine tune the rabbet -
either to remove the milling marks left by saw blade or router bit -
or to get that 'just perfect' fit. You can go back to the router
table to attempt a clean up or to make micro adjustments, or you can reach
for a hand powered tool - sanding block, card scraper, or hand
plane.
When there are only a couple of rabbets to cut it's almost as
quick, and considerably more enjoyable, to cut them by hand using a
hand plane. The Veritas Skew Rabbet Plane (available in a right and left
hand version), is a modern interpretation of the Stanley 289. It's
the ideal way to clean up your rabbets or to make new
ones. Three features makes this the plane of choice for rabbeting.
Skewed blade and
lever cap |
Blade is honed, read to go |
First, the blade is skewed at a 22° angle. A skewed blade lowers the cutting angle and does a more effective job slicing wood fibers (which is why you will often naturally skew a standard hand plane, particularly when working end grain or highly figured stock). The skewed blade also ejects shavings more easily. The blade, made from A2 or O1 steel, has a back that is ground perfectly flat. Likewise, the back of the lever cap is superbly machined, and mates with the blade perfectly.
Blade
slightly proud of plane body |
Blade
adjustment screws |
Second, the blade can be set flush with the side of the body. In actuality you want to set it a hair's breath proud of the side. This enables the blade to cut tightly into the corner of the rabbet, giving you a clean, square cut. You'll know the blade is too far out if it scores the side of the rabbet, or too recessed if you don't obtain a clean crisp corner. It took me a fair amount of time to properly adjust the blade. Fortunately the two set screws helped to reduce the stress.
I
found it easiest to set the blade position with the plane held
sole up, as in the photo at left, with my thumb pressed firmly against the side of the blade.
This way I could sight along the cutting edge of the
blade. Patience is the keyword here. I needed to set the blade, take
several test cuts, and re-set the blade several times before I was
completely satisfied. The payoff is that once you've set the position of
the blade correctly, you'll be able to remove and re-insert the
blade
without having to make further adjustments. I should stress that
setting the blade exactly parallel to the mouth of the blade is
crucial if you want the plane to perform correctly.
Scoring
spur (nicker) |
Scoring
spur axle (spur removed) |
The third feature that makes the Veritas skew rabbet plane so effective is the inclusion of a fully adjustable scoring spur or 'nicker'. When cutting across the grain, the nicker cuts the wood fibers before the blade slices the wood to significantly reduce the chance of tear out. The nicker is mounted off-center on an axle. By loosening the screw that holds the nicker in place you can shift the nicker down (into a scoring position) when cutting across the grain, or up out of the way, when cutting with the grain.
Loosening
locking screw for scoring spur |
Adjusting
protrusion of spur from side of body |
Unique to the Veritas skew rabbet plane is the ability to move the nicker outwards from the side of the plane body, so that it is precisely at the outside edge of the plane. This is accomplished by loosening a locking screw, and then removing the front fence rod and adjusting a set screw. While this might sound a bit convoluted it really is quite easy to do.
Adjusting
depth stop |
Adjusting
fence |
A depth stop
and fence control the depth and width of the rabbet (maximum depth
of 3/4" and width of 1 1/2"). Adjustments are super easy.
The depth stop has two machined bars that slide in two grooves
milled into the side of the plane, and is secured with
a brass knob. The fence is mounted on two stainless steel rods that
are held in place by a unique collet and brass nut arrangement. The fence
is easily adjusted yet held rigidly in place. Additionally, the
fence is drilled so that you can attach an auxiliary wooden fence,
useful when cutting long, narrow rabbets or fielding a raised panel.
Optional 6" fence rods are available.
Machined
bars on depth stop |
Collet
that holds fence in position |
The blade
adjuster (photo at left) consists of a stainless steel washer with a tang that is
inserted into a slot at the top of the blade. This arrangement works
exceptionally well, enabling you to quickly adjust the blade to make
aggressive cuts, or to take the thinnest of shavings. When I have a
lot of rabbets to cut it makes more sense for me to cut them on the
table saw. I then remove the saw marks using the Veritas skew
rabbet plane. Setting the plane to remove the thinnest of shavings -
about 1/128" (.006") results in a smooth, clean rabbet.
While the blade comes nicely pre-sharpened, it's worth the time to
hone it. Honing or sharpening the blade may look to be challenging,
but it really isn't. The easiest solution is to use the Veritas Mk.
II honing guide and the Veritas skew registration jig. I've been
using both of these for some time. Set up is easy and you'll end up
with the perfect skewed edge. Of course, you can use these jigs for
all your other sharpening. I might sound like the publicity man for
Veritas, but in all truthfulness, the Mk. II system is the best hand
powered sharpening system on the market.
Put
pressure on the front of the plane when starting a cut |
Exert
slightly more pressure on handle when finishing a cut |
Unlike a bench or block plane, expect to spend some time practicing with the skew rabbet plane before you feel entirely comfortable with it. When starting a cut you'll want to exert a bit more downward pressure at the front of the plane to keep the heel from dipping down. Toward the end of the cut shift a bit more pressure to the back hand, so that the plane doesn't rise off the front. In between maintain even downward pressure while simultaneously keeping the body of the plane perpendicular to the stock. I found that I had a tendency to slightly tilt the plane to the left, which resulted in a slightly beveled rabbet. Maintaining constant pressure against the fence took care of this problem. It was only after cutting a couple of dozen rabbets that I developed a feel for using the plane. I now use it primarily to clean up machinery cut rabbets.
If you do a lot of rabbet work, or raise a lot of panels, then it
certainly might be worth investing in a matched set of right and
left hand planes - beneficial in situations where grain direction varies.
Otherwise, just select the one that suits your dominant hand, which for most of us will be
the right hand version.
The Veritas Skew Rabbet Plane is an exceptionally well made hand
plane that will last a lifetime.
Reviewed June 2009
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| Manufacturer: | Veritas Tools Inc. |
| Available From: | Lee Valley Tools |
| Retail Price: | $259.00 each ($439 for a pair) |
| Model #: | 05P45.01 - right skew 05P45.02 - left skew |
| Made In: | Canada |
| Best For: | Professionals, Woodworking Enthusiasts |
| Key Features: | |
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